As a major traffic artery connecting the Central Plains Economic Zone, the second phase of the Yellow River Avenue carries an average of 100,000 vehicles per day. Faced with the construction of aerial cap beams up to 18 meters high along the entire line, the Pansol technical team used a fully automatic hydraulic steel formwork system with millimeter-level accuracy to escort the casting of 38 key nodes, setting a new industry record of completing 4 spans of cap beams in a single day.

Smart formwork solves three century-old problems

 1.Terrain: Customized curved formwork uses BIM forward design technology to deal with 15% longitudinal slope difference, and develops an adjustable support system for the 3.2-kilometer river bank soft foundation section. The template assembly error is strictly controlled within ±1.5mm, which is 60% more accurate than traditional processes. 

2. Efficiency: The hydraulic quick-release system achieves a 72-hour turnover. The independently developed modular quick-release device reduces the turnover time of a single set of formwork from 7 days to 3 days. With the intelligent temperature control and maintenance system, the early strength of concrete is increased by 40%, helping the overall project schedule to be advanced by 32 days.

 3. Environmental protection: The full life cycle design with 200 cycles uses Q235b national standard steel. The number of template reuses exceeds the industry average by 2.3 times, reducing steel consumption by 1,800 tons, which is equivalent to cutting down 36,000 adult tree

 

Core competitiveness of steel formwork manufacturing Precision processing system Laser cutting + CNC bending process guarantees ±0.5mm component accuracy Intelligent production line Automatic welding robot achieves 99.3% weld qualification rate Full-cycle detection Three-dimensional coordinate measuring machine + pressure test bench Double quality verification Customer testimony: This is the confidence of infrastructure maniacs “From drawing deepening to on-site installation, the Pansol team completed the custom task that normally takes 45 days in 15 days.

Especially in the construction of the Longhai Railway Super Bridge, their stable support structure and convenient loading and unloading design greatly improved the construction efficiency.” – Wang Gong, project manager of the general contractor of the second phase of the Yellow River Avenue In the future, Pansol Steel Formwork Manufacturer will continue to uphold the concept of “customer-centric and quality-oriented”, pay close attention to the construction dynamics of the second phase of the Yellow River Avenue project, and provide all-round technical support and after-sales service for the project in a timely manner to ensure the smooth progress of the project and contribute Zhongtai’s strength to building a new artery of urban transportation.